4 practical methods for handling concrete blocks after casting

You’ve just demoulded a concrete block. It looks clean, solid, and exactly the way you want it. Now comes the part that often slows things down: moving the block without damage, delays, or unsafe handling.

How you transport concrete blocks after production depends on your setup, your equipment, and your operational workflow. Fortunately, there are several proven options. Below, you’ll find the most common methods for moving concrete blocks, explained clearly and practically, so you can choose the approach that best fits your production process.

1. Move concrete blocks with a clamp and lifting beam

One of the most widely used methods for handling concrete blocks is a clamp combined with a lifting beam. The clamp is placed around the block, where it grips firmly and evenly. The lifting beam then connects to a forklift or crane, giving you full control while lifting and transporting the block.

This setup is effective in both smaller workshops and large-scale production sites. It offers flexibility, keeps handling predictable, and allows you to move blocks safely from one location to another.

You can select a clamp that matches your block size. Common options include:

2. Tilt blocks upright with a block turner or rotator

If your blocks leave the mould in a horizontal position, you’ll often want to set them upright. This can be done in two practical ways:

A block turner operates as a standalone unit. Once loaded (e.g., by forklift), it allows you to tilt the block in a controlled movement from horizontal to vertical. This option is well suited when stability and precision are your top priorities. After the block is turned, you can directly lift the block with a clamp and bring it into position for your construction project or for transport.
A rotator clamp mounts directly onto a forklift. It allows you to tilt and transport the block in one smooth action. This saves time and is especially effective when handling large volumes or running a continuous production line.

3. Lift blocks using cast-in lifting anchors

Another option is to design your blocks for lifting from the very beginning by casting lifting anchors into the concrete. This method is ideal when blocks are lifted repeatedly and a reliable, built-in solution is required. This typically involves:

A magnet placed inside the mould

A rubber grommet ring to position the anchor

Before pouring the concrete, the anchor is positioned in the mould using the magnet. After curing, the anchor is securely embedded in the block. The block can then be lifted using a hook and chain attached to the anchors.

Want to know more about inserting anchors into your concrete blocks? We’ve created a practical guide to help you get started.

4. Handle blocks with forklift slots

You can also integrate forklift slots directly into the mould. These slots create openings in the finished block, allowing forklift forks to slide straight into place once the concrete has cured. This method works well for quick internal transport and short distances on site, particularly when speed and simplicity are important.

Other ways to handle concrete blocks

Some production sites also make use of:

Sorting grabs
Truck-mounted cranes

While these methods can be effective in certain situations, the best results are usually achieved with equipment designed specifically for lifting concrete blocks. When alternative tools are used, adding rubber protection can help prevent damage to the concrete.

Choose the method that fits you

There is no single handling method that suits every production setup. Each option performs best when matched to your workflow, machinery, and safety requirements. By choosing the right handling method, you keep production running smoothly, protect your concrete blocks, and provide your team with a safer way to work.

Not sure which solution fits your production process? Get in touch with us for practical guidance and a lifting solution tailored to your needs.

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4 practical methods for handling concrete blocks after casting

1. Move concrete blocks with a clamp and lifting beam

2. Tilt blocks upright with a block turner or rotator

3. Lift blocks using cast-in lifting anchors

4. Handle blocks with forklift slots

Other ways to handle concrete blocks

Choose the method that fits you

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4 practical methods for handling concrete blocks after casting

1. Move concrete blocks with a clamp and lifting beam

2. Tilt blocks upright with a block turner or rotator

3. Lift blocks using cast-in lifting anchors

4. Handle blocks with forklift slots

Other ways to handle concrete blocks

Choose the method that fits you

CUSTOMER SERVICE