BETONBLOCK®: DIVIDERS FOR CONCRETE BLOCKS

One concrete mould, multiple concrete blocks with Betonblock®'s handy dividers

What are the benefits of dividers?

1. You can produce multiple (small) concrete blocks from a single mould;
2. You will have little to no need for moulds with special shapes, such as the stair shape;
3. You will not incur extra costs for smaller moulds;
4. The dividers are suitable for processing residual concrete;
5. The dividers are available in various shapes and sizes.

Why use dividers for concrete blocks?

Process your residual concrete with Betonblock®'s concrete moulds and dividers

The different types of dividers at a glance:

1. Standard dividers;
2. Slope dividers;
3. Stair dividers;
4. Flat top dividers.

What are the benefits of Betonblock®?

The extensive Betonblock® range

Do you need customised concrete block moulds and dividers?

Frequently asked questions about divider walls for concrete block moulds

A divider wall helps you get more out of a single concrete block mould. You can use the same mould to produce smaller concrete blocks and different shapes without needing a separate mould for every size. Below, you will find answers to frequently asked questions about choosing, installing and using BETONBLOCK® divider walls.

What do I use a divider wall for?

A divider wall allows you to divide a concrete block mould to produce smaller concrete blocks. This means you can use one large mould to make blocks in different sizes. Smaller blocks are useful, for example, at the end of a wall or in places where a full-sized concrete block will not fit. This makes your existing concrete block mould more versatile and reduces the number of different moulds you need.

How do I use a divider wall?

Before pouring the concrete, position the divider wall at the desired location inside the concrete block mould and secure it firmly using the supplied bolts and nuts at the pre-drilled mounting points. A divider wall reduces the size of the mould, allowing you to produce concrete blocks in different lengths.

Before pouring, check that the divider wall is correctly and securely attached. Apply a suitable release agent to the divider wall, just as you would to the concrete block mould. This makes it easier to remove the concrete block from the mould after curing.

Which size divider wall should I choose?

The correct size depends on the dimensions of your concrete block mould. The divider wall dimensions must match the internal dimensions of the relevant mould. Always check which divider wall is suitable for your mould and desired block size before making your selection. For a 160x80x80 mould, you can use an 80x80 cm divider wall. Please note: if you also use a top plate / Flat Top plate in the mould together with a divider wall, choose the 60x59.5 cm divider wall (yellow).

What shapes and sizes of divider walls are available?

BETONBLOCK® offers divider walls in various sizes and designs.

• 80x80 cm
• 60x60 cm
• 40x40 cm
• 30x30 cm
• 40x80 cm
• 30x60 cm
• 60x59.5 cm
• 80x79.5 cm
• 40x39.5 cm
• 30x29.5 cm
• 40x79.5 cm
• 30x59.5 cm

In addition to standard divider walls, options include Slope, Stairs and Flat Top inserts. These allow you to adjust not only the length of the concrete block but also to produce different shapes and finishes. The most suitable design depends on the block you want to make and the concrete block mould you use.

Are divider walls suitable for all concrete block moulds?

Not every divider wall is automatically suitable for every concrete block mould. The dimensions and design of the divider wall must match the mould in which you intend to use it. Always choose a divider wall that is suitable for the dimensions and type of concrete block mould in question. If you are unsure, BETONBLOCK® can help you choose the right combination.

How do I combine divider walls with a top plate, Flat Top, Slope or Stairs?

Divider walls are available in different designs, allowing you to produce specific shapes and finishes. If you want to use both a top plate and a divider wall, choose a divider wall that is 0.5 cm smaller. This applies to the following sizes:

• 60x59.5 cm
• 80x79.5 cm
• 40x39.5 cm
• 30x29.5 cm
• 40x79.5 cm
• 30x59.5 cm

Examples include Flat Top, Slope and Stairs designs. Depending on the concrete block you want to produce, a top plate or another suitable accessory may also be required. Make sure that the divider wall, mould and any top plate are compatible with the shape you want to produce.

How does using divider walls affect production time?

Installing and removing a divider wall adds an extra step to the production process. However, it allows you to produce different block sizes using the same concrete block mould without having to switch to another mould each time. Especially if you regularly produce different sizes or want to use leftover concrete, a divider wall can make the production process more flexible and efficient.

What accessories do I need when using divider walls?

All the necessary fasteners for a divider wall are supplied. It is also advisable to use mould release oil so that the concrete can be removed more easily from both the mould and the divider wall. When preparing your production setup, always check which accessories are compatible with your chosen mould and divider wall.

How do I secure a divider wall inside a concrete block mould?

Before pouring the concrete, position the divider wall at the desired location inside the concrete block mould and secure it firmly using the supplied bolts and nuts at the pre-drilled mounting points.

How do I install a divider wall in the concrete block mould?

Before pouring the concrete, position the divider wall at the desired location inside the concrete block mould and secure it firmly using the supplied bolts and nuts at the pre-drilled mounting points. Start with a clean concrete block mould and divider wall, and apply a suitable release agent before pouring the concrete. Once you have checked that everything is correctly positioned, you can fill the mould with concrete and compact the concrete as usual.

How do I remove a divider wall from a cast concrete block?

Only remove the divider wall once the concrete has cured sufficiently to retain its shape. Carefully loosen the divider wall without damaging the young concrete. Applying mould release oil before pouring helps prevent the concrete from sticking to the divider wall and makes removal easier. The appropriate time for removal depends, among other things, on the concrete mix used and the curing conditions.