What does the production process of concrete casting molds look like?
- Design phase;
- Material selection;
- Production phase;
- Control.
The design of concrete casting molds
Before we can create our concrete casting molds, they go through a
careful design process in our own factory. Our designer creates
construction drawings of the molds. He focuses not only on the molds
themselves but also on the partitions and sheet works that make the molds so
versatile.
Are you a concrete producer? At Betonblock®, we are always open to your questions and
suggestions. We would love to hear your ideas for new designs. These ideas - in
combination with the concepts of our own team members - then go to
our designer. He works with this input and improves
existing molds or draws a new mold. Once the design is completed and
our specialists have checked it, we can start with the
production of the concrete casting molds.
What materials are concrete casting molds made of?
An important aspect of the design of our concrete casting molds is the
use of high-quality materials. Our goal is to produce molds that you
can use daily and that last a long time. Therefore, no plastic or synthetic material is used in the production
of our casting molds, but we exclusively use
S355 structural steel with a protective powder coating. The
steel ensures that the casting molds retain their shape for at least ten years, ensuring that the dimensions of the concrete blocks are accurate and
consistent every time. Moreover, this high-quality steel allows for your
concrete surplus to be processed into full-fledged concrete products. The powder coatings
we apply to the casting molds protect them against weather conditions
and rusting, which contributes to the durability of the end product.
How do we assemble the concrete casting molds?
Just like the design, the production of our concrete casting molds takes place in
our own factory where we use advanced Trumpf welding robots.
These robots automatically weld molds with uniform seams using
a laser system. This saves on post-processing time. Thus, our
production process is much faster than if we were to weld everything manually.
Thanks to the Trumpf welding robots, we can therefore lower our production costs, which
results in a favorable price for all your concrete casting molds. Moreover, the Trumpf welding robots produce high-quality molds that have exactly
the same dimensions time after time. Of course, the welding robots are closely
monitored by specialists. They have all the welding equipment to perform the
few minor operations that are still necessary.
Which casting molds does Betonblock® produce?
What molds can you find in our range?
Are you interested in our concrete casting molds? Then check out our
range. Our molds come in various shapes and sizes, ranging in
lengths: 120 cm, 150 cm, 160 cm, 180 cm, 200 cm, and 240 cm, and in width
and depth dimensions: 30 cm, 40 cm, 60 cm, and 80 cm.
Want to know more?
Would you like to know more about our concrete casting molds?
Contact us.
